Metal Stamping Services

Precision Metal Stamping

Interplex's heritage of precision metal stamping services dates back to the company's origins in 1958. The company specializes in the stamping of tight-tolerance, close-pitch, high-precision and light-gauge metal components.

In providing precision metal stampings, we maintain a robust internal tooling capability to assure all of our progressive stamping tools exceed customer requirements. For progressive tooling design, we employ top-of-the-line CAD packages such as AutoCAD, and Cadkey, as well 3D packages such as Pro E and SolidWorks. Each facility has surface grinding, programmable CNC centers, sinker EDM and wire cutting EDM technologies, in house to support our precision metal stamping operations.

The company's stamping operations utilize leading precision metal stamping presses including Bruderer, Kyori, Ingyu, and Minster with sizes ranging from 5 tons - 220 tons. Materials used in the precision metal stamping process include Beryllium Copper, Phosphorous Bronze, Stainless Steel & Copper and Cold Rolled Steel with thickness ranging from 0.002" to 0.180". As a result, Interplex has the capability to provide metal stamping services and products for a wide variety of industries

In addition to metal stamping, we have integrated a number of complimentary precision metal forming and metal joining processes such as in-die welding and in-die tapping and riveting into the stamping operations to reduce costs in certain applications.

Precision Metal Stamping Services		Precision Metal Stamping Materials
Our global operations support a wide array of precision metal stamping services for a wide variety of industries. These metal stamping services include:		These precision metal stamping services can be completed using a variety of metals. A few of these include:
Automotive parts stamping Medical stamping Precision metal stamping for mobile devices Stamped and drawn shields for industrial and electronics industries Bandolier metal stamping Bandolier wire metal stamping Header pins metal stamping Contact pins metal stamping Terminals metal stamping Sleeved terminals metal stamping Reel to reel metal stamping Precision metal stamping Precision miniature metal stamping High speed metal stamping Micro metal stamping Stainless steel metal stamping Precision metal stamping for Medical		Aluminum Beryllium Brass Bronze Cold Rolled Steel Copper Mylar Phenolic Stainless Steel Teflon Titanium and more!

Watch A Movie About Our Precison Metal Stamping Process

Interplex is a Worldwide Supplier of Precision Metal Stamping.  Our Metal Stamping Service Areas include:

A SUMMARY OF OUR PRECISION METAL STAMPING SERVICES:

Tooling: In-house tooling capabilities include engineering a solid model design, CAM packages for linkage to CAD, and modern CNC machining on various equipment, grinding and Wire EDM techniques to produce carbide and steel as well as ceramic tooling designed to meet exacting specification.

Prototypes: In-house design and manufacture of prototype tooling for tight-tolerance precision metal stamped components as well as short
run volumes. In-house ability for prototype and low volume overmolded or mold and assemble plastic/metal components.

Precision Metal Stamping: Interplex has over 350 metal stamping presses ranging from 5 tons to 220 tons. The equipment includes
Bruderer, Ing-Yu, Minster, Yamada Dobby and V&O presses.

Tape and reel packaging: In-house manufacture of carrier tape pockets with manual and automated equipment to place stamped parts into carrier tape.

Selective Tipping: In-house reel-to-reel selective coating of epoxy.

In-Die Assembly: In-die assembly (within a progressive stamping tool) of components. Metal assembly in the progressive die, such as rivet-type contact insertion, staking, and mixed metal assembly for spring and terminal assemblies, as well as circuit and terminal assemblies.

In-Die Tapping: In-die thread tapping of stamped components. This process provides a more consistent product while reducing tool cost and piece price. Mostly suited to a high volume application.

In-Die Welding: A fully automated, precision high-speed welding process of round or flat wire, shaped tape and precious metal contacts.

Our metal stamping capability is currently equipped with over 350 Metal stamping presses, precision high speed as well as normal and long stroke. The parts manufactured vary from tiny parts in material as thin as .05mm to larger frames and heavy duty metal components. Our precision metal stamping presses vary in size from 5 tons to 220 tons, and with speeds up to 1,500 per minute. In addition to presses and auxiliary equipment, our metal stamping capability is equipped for in process inspection with CPK analysis, as well as press mounted vision systems where required. Additionally there are aqueous cleaning systems, and atmosphere controlled ovens for heat treatment of beryllium copper and other requirements. Our stamping services also have skiving equipment to contour metal thickness and configuration as required.